UNISTAR Upgrades Laser Welding System with Advanced Seam Tracking and Positioning Capabilities
UNISTAR, a leading provider of industrial laser solutions, has announced a significant upgrade to its laser automatic welding system, introducing advanced seam tracking and positioning capabilities. The new features are designed to enhance the precision and efficiency of laser welding processes, catering to the evolving needs of industries such as automotive, aerospace, and electronics.
The upgraded system incorporates state-of-the-art sensors and software algorithms that enable real-time monitoring and adjustment of the welding process. The seam tracking function uses a high-resolution camera and laser scanner to detect the position and shape of the weld seam, allowing the welding head to automatically follow the seam with micron-level accuracy. This not only improves the quality of the weld but also reduces the need for manual intervention, resulting in higher productivity and lower costs.
In addition to seam tracking, the system also features an intelligent positioning system that can accurately locate the workpiece and align the welding head. This is particularly useful for complex parts with irregular shapes, as it ensures that the laser beam is focused precisely on the weld joint. The positioning system can also be integrated with robotic arms or other automated handling equipment, enabling seamless integration into existing production lines.
Solve the problem：
It can realize real-time correction of weld deviation, intelligent real-time tracking, and guide the welding gun to weld automatically;
It can effectively solve the problems caused by thermal deformation during welding and ensure the beautiful shape of the weld;
it can put the welding gun in an ideal position, greatly improve production efficiency and welding quality, and ensure welding safety.
Robot weld tracking and positioning system.
Detect the position of multiple points on the weld, and quickly correct the position deviation of one or more welds through algorithm processing.
Product features：
·The "small size" of the laser displacement sensor solves the interference problem:
Realize fast two-point, three-point, and multi-point positioning of straight and curved welds:
·Widely applicable to automated welding in industries such as steel structures, small parts, car panels, and new energy battery boxes.
to UNISTAR's Chief Technology Officer, the upgrade represents a major step forward in the company's commitment to providing cutting-edge laser welding solutions. "Our new seam tracking and positioning capabilities are a game-changer for the industry," he said. "By automating the welding process and ensuring consistent quality, our customers can achieve higher levels of productivity and competitiveness in today's global market."
The upgraded laser automatic welding system is now available for purchase and is backed by UNISTAR's comprehensive technical support and training services. The company also offers customized solutions to meet the specific needs of individual customers, ensuring that they get the most out of their investment in laser welding technology.
As industries continue to demand higher precision and efficiency in their manufacturing processes, UNISTAR's upgraded laser welding system is well-positioned to play a key role in driving innovation and growth. With its advanced features and reliable performance, the system is expected to become a popular choice for companies looking to enhance their welding capabilities and stay ahead of the competition.