Six-Axis Fiber Laser Welding Robot

Six-Axis Fiber Laser Welding Robot

In the era of intelligent manufacturing, the demand for high-precision, high-efficiency welding solutions is soaring across industries. Our Six-Axis Fiber Laser Welding Robot emerges as a game-changer, integrating advanced six-axis motion control technology with cutting-edge fiber laser welding systems. It is designed to address the pain points of traditional welding methods, such as low precision, high labor costs, and inconsistent weld quality, bringing a new level of performance to your production line.
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Description

Six-Axis Fiber Laser Welding Robot: Precision, Efficiency, and Versatility Redefined

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In the era of intelligent manufacturing, the demand for high-precision, high-efficiency welding solutions is soaring across industries. Our Six-Axis Fiber Laser Welding Robot emerges as a game-changer, integrating advanced six-axis motion control technology with cutting-edge fiber laser welding systems. It is designed to address the pain points of traditional welding methods, such as low precision, high labor costs, and inconsistent weld quality, bringing a new level of performance to your production line.

Product Description

 

Our Six-Axis Fiber Laser Welding Robot is a highly integrated automated welding equipment that combines a six-axis industrial robot arm, a high-power fiber laser source, a precision welding head, and an intelligent control system. The six-axis robot arm provides unparalleled flexibility, enabling it to reach any welding position within its working range with smooth and precise movements. The fiber laser source delivers concentrated energy, ensuring narrow weld seams, high weld strength, and minimal heat-affected zones (HAZ).

Equipped with an intuitive human-machine interface (HMI), the robot allows for easy programming, parameter adjustment, and real-time monitoring of the welding process. Whether it's simple linear welds or complex 3D curved welds, this robot can handle them with exceptional consistency. It also supports offline programming, which means you can program the welding process without stopping the production line, significantly improving production efficiency.

 

Advantages of Machine

 

 

Compared to traditional welding equipment and even other welding robots, our Six-Axis Fiber Laser Welding Robot boasts distinct advantages that set it apart in the market:

Superior Precision & Weld Quality: The six-axis motion control system achieves a repeat positioning accuracy of ±0.02mm, ensuring that each weld seam is uniform and precise. The fiber laser's concentrated energy results in deep penetration, strong weld joints, and minimal deformation of the workpiece, reducing post-welding processing costs.

Exceptional Flexibility: The six-axis robot arm can rotate and move freely in three-dimensional space, easily adapting to complex welding paths of workpieces of different shapes and sizes. It eliminates the need for multiple dedicated fixtures, reducing equipment investment and increasing production flexibility.

High Efficiency & Cost Savings: The fiber laser welding speed is 3-5 times faster than traditional arc welding. The automated operation reduces reliance on skilled welders, lowering labor costs and avoiding human errors caused by fatigue. Additionally, the minimal HAZ reduces material waste and post-welding repair work.

Stable Performance & Long Service Life: The robot arm is made of high-strength aluminum alloy and undergoes strict precision machining, ensuring stable operation even in harsh industrial environments. The fiber laser source has a service life of up to 100,000 hours, significantly reducing maintenance costs and downtime.

Intelligent & Easy Operation: The integrated HMI supports both manual teaching and offline programming. The intelligent control system can automatically adjust welding parameters according to the workpiece material and thickness, ensuring optimal welding results. It also has a fault self-diagnosis function, enabling quick troubleshooting and reducing maintenance time.

 

Basic Info

 

  

Device Name

Fiber Laser Welding Machine Robot

Equip model

1500W/2000W/3000W/6000W

Laser source

MAX Brand

Control system

Raytools control system

Water chiller

S&A Water Chiller

Cable length

10 m

Functions

Fiber laser welding

Welding thickness

4mm max(CS,SS),Galvanized sheet max 3mm

Other equipment

Auto wire feeder,Protective lenses, Optical fiber cables, toolbox, etc.

Voltage

220V 50Hz/60Hz

Robot arm

BRTIRUS1820A (1800mm length) Six axis

Laser head

Raytools professional laser welding head

Warranty

1 year (not include wearing parts)

 

 

Applicable Industry

 

 

With its excellent performance and strong adaptability, our Six-Axis Fiber Laser Welding Robot is widely applied in various industries that require high-quality welding. Key application areas include:

Automotive Industry: Welding of auto parts such as door frames, chassis, engine components, and battery packs for new energy vehicles. The high precision and efficiency ensure the safety and reliability of automotive parts.

Aerospace Industry: Welding of precision components such as aircraft engine parts, fuselage frames, and avionics enclosures. The minimal heat-affected zone and high weld strength meet the strict quality requirements of the aerospace industry.

Electronics Industry: Welding of electronic components such as lithium batteries, capacitors, connectors, and circuit boards. The precise control of the laser energy avoids damage to sensitive electronic components.

Medical Equipment Industry: Welding of medical devices such as surgical instruments, implantable devices, and medical containers. The high weld quality and cleanliness meet the sterile and biocompatible requirements of the medical industry.

Hardware & Sanitary Ware Industry: Welding of hardware products such as stainless steel pipes, fittings, and sanitary ware (shower heads, faucets). The uniform weld seams improve the appearance and durability of the products.

New Energy Industry: Welding of solar panel brackets, wind turbine components, and energy storage battery modules. The high efficiency and stability adapt to the large-scale production needs of the new energy industry.

 

Component Introduction

 

 

Our Six-Axis Fiber Laser Welding Robot is composed of several core components, each of which plays a crucial role in ensuring the overall performance of the equipment:

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01

Six-Axis Robot Arm

As the core motion component, it is made of high-strength aluminum alloy and adopts a precision reducer and servo motor. It has six degrees of freedom, enabling flexible movement in 3D space. The high rigidity and precision ensure stable operation during the welding process.

02

Fiber Laser Source

The heart of the welding system, available in 1500W-6000W power options. It uses advanced fiber laser technology to generate high-energy laser beams with good beam quality and high energy conversion efficiency. The long service life and low maintenance cost make it suitable for long-term continuous production.

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03

Precision Welding Head

Equipped with a high-precision focusing lens and a laser beam delivery system, it focuses the laser beam into a small spot to achieve precise welding. It also has a collision protection function to avoid damage to the welding head and workpiece in case of accidental collision.

04

Intelligent Control System

The "brain" of the robot, integrating motion control, laser control, and process control. It supports multiple programming modes and can realize complex welding path planning. The HMI is intuitive and easy to operate, allowing operators to quickly master the operation skills.

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05

Auto wire feeder

The machine is equipped with automatic wire-feeder device, which can easily adjust the parameters and provide multiple choices for customers.

06

Cooling System

A water-cooling system is adopted to cool the laser source, welding head, and other heat-generating components. It ensures that the equipment operates within the normal temperature range, extending the service life of the components and maintaining stable welding performance.

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After Sales Service and Warranty

1. The machine warranty 1 years

2. 5 sets protect lens free

3.

a) During the warranty period, in case of failure or part damage (except human factors and

force majeure factors), the seller shall be responsible for free repair. The parts need to be

replaced will be provide from the seller for free (except the wear-quick part)

b) After the warranty period expired, the buyer only need to pay the actual maintenance cost

c) UNISTAR laser will make return visit of customers at regular time one year

4. We can offer engineers go abroad installation and training , 150USD/One day

Customer offer engineer come and back tickets fees living and eating. Usually it takes 7 days

finished training

The training subject as below :

a) How to connect machine and assemble if machine is taken apart

b) How to maintain machine at daily time; how to operate machine;

c) If happen urgently things , how to dealt with;

d )When cutting different thickness material , how to set the parameter. e> Control system and

drawing design training so on

 

 

FAQ

 

 

Q1: What is the maximum thickness of the workpiece that the robot can weld?

A1: The maximum welding thickness depends on the laser power. For example, a 500W laser can weld stainless steel up to 2mm thick, a 1500W laser can weld up to 6mm thick, and a 3000W laser can weld up to 12mm thick. We can recommend the appropriate laser power according to your specific welding thickness requirements.

Q2: Is the robot easy to operate for workers without professional programming experience?

A2: Yes. The robot is equipped with an intuitive HMI and supports manual teaching mode. Operators can directly move the robot arm to the desired welding position and record the path, without the need for professional programming knowledge. We also provide on-site training and operation manuals to help operators master the operation quickly.

Q3: What is the maintenance cycle of the robot, and what are the main maintenance items?

A3: The normal maintenance cycle is 6 months. The main maintenance items include: 1) Cleaning the robot arm and reducer, and adding lubricating oil; 2) Checking the connection of the laser fiber to ensure stable signal transmission; 3) Cleaning the focusing lens of the welding head; 4) Checking the cooling system and replacing the cooling water regularly. Our after-sales team will also remind you of the maintenance time and provide maintenance guidance.

Q4: Can the robot be customized according to the specific needs of our production line?

A4: Yes. We provide customized solutions according to the customer's workpiece size, welding path, production efficiency requirements, and on-site installation space. Customizable items include robot working radius, laser power, welding fixture, and integration with other production line equipment (such as feeding and unloading systems).

Q5: What is the after-sales service guarantee?

A5: We provide a 12-month warranty period from the date of installation and commissioning. During the warranty period, we provide free replacement of damaged parts (excluding parts damaged by human factors) and on-site maintenance services. After the warranty period, we provide lifelong maintenance services and supply original parts at preferential prices. Our after-sales team can respond to your maintenance needs within 24 hours and arrive at the site in the shortest time (depending on the region).

Whether you are looking to improve welding precision, increase production efficiency, or reduce labor costs, our Six-Axis Fiber Laser Welding Robot is your ideal choice. Contact us today to learn more about our products and customized solutions!

 

about Us

 

 

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