Robot Laser Welding Machine
what is robot laser welding machine?
Laser welding robots are advanced automated production equipment that integrate the advantages of modern laser technology and industrial robots, capable of achieving precise, efficient and high-quality welding operations. This system is mainly composed of three core parts:
1. Robotic arm system: Through a high-precision multi-joint robotic arm, it provides flexible and precise three-dimensional spatial movement capabilities, ensuring that the laser beam can perform welding along the predetermined path.
2. Laser source and optical system: It includes high-power light sources such as semiconductor lasers, fiber lasers or disc lasers. Through a series of mirrors and focusing lenses, the laser beam is focused onto an extremely small spot to generate extremely high energy density, causing the material to be welded to melt rapidly and form a weld seam.
3. Control System and Software: An intelligent control system is adopted to precisely control the power, frequency, pulse shape of the laser output and the movement trajectory of the mechanical hand according to the preset welding program. Meanwhile, it is equipped with a real-time monitoring and feedback mechanism, which can achieve functions such as weld seam tracking, process monitoring, and automatic parameter adjustment.
application
Laser welding industrial robots play a significant role in many high-end manufacturing fields. Their main application areas include but are not limited to the following aspects:
1. Automotive manufacturing industry: Laser welding technology is widely applied in the precise connection of body structural components, parts and interior parts, such as the assembly welding of body-in-white, door and seat frames, etc. Due to its features of high speed, high precision and small deformation, the production efficiency has been significantly improved, while energy consumption has been reduced and production costs have been lowered.
2. Aerospace: In the manufacturing process of aircraft and spacecraft, laser welding is used for the welding of complex structures such as aluminum alloys, titanium alloys, and composite materials, which can effectively control the heat-affected zone and ensure the strength and integrity of components.
3. Electronic and communication equipment: The welding of microelectronics, semiconductor packaging, and fine metal components has extremely high precision requirements. Laser welding robots can achieve micron-level precise welding, ensuring the sealing and conductivity of electronic devices.
advantages of laser welding machine
● High efficiency and speed: The welding speed is fast, shortening the processing cycle and improving production efficiency.
● High precision: Non-contact welding ensures high positioning accuracy, stable and consistent weld quality.
● Small deformation: Due to the highly concentrated laser energy, the heat-affected zone is small, resulting in minimal deformation of the workpiece after welding.
● Wide application range: It can weld various materials, including the combination welding of different thicknesses and materials.
● High degree of automation: After integrating the vision system, it can automatically identify the weld position and adjust the process parameters in real time, which is suitable for intelligent production lines.
● Environmental protection and energy conservation: It does not consume a large amount of filling materials, generates less smoke and noise, and meets the requirements of green manufacturing.
detail photos
Welding Gun
Crafted from robust, durable materials, the welding gun features a sleek, sophisticated appearance and offers an exceptional tactile experience.
control system
We can provide one-stop solutions for automated testing,sorting,and precision test fixtures in conjunction with package-level system products.
Auto Wire Feeder
Featuring an automatic wire-feeding mechanism, this machine allows for easy parameter adjustments and offers a variety of options to meet diverse customer needs. It effectively compensates for any welding seam gaps, ensuring a flawlessly bonded weld.
MAX Laser Generator
Experience cutting-edge efficiency with our laser generator! It converts electrical energy into light energy at a conversion rate exceeding 40%. With stable output and the capability to operate continuously for up to 24 hours, it significantly boosts production efficiency.
s&a water chiller
Intelligent Control
Remarkable water temperature precision.
Exemplary stable performance.
Optimized for energy efficiency.
Gun End Cable
Our premium 1500W standard cable up to 10 meters and is customizable to meet your specific needs.
Wearing Parts
Protective Lenses: We provide 10 sets of high-quality protective lenses to ensure the longevity and effectiveness of your equipment.
Control area
The line is simple and clear, easy maintenance
6 axis robot arm
BRTIRUS1820A
BRTIRUS1820A is a six axis robot developed by BORUNTE for complex applications with multiple degrees of freedom. 20kg loading ability, 1895mm arm span. Adopting a lightweight arm design, the mechanical structure is compact and concise, and can perform flexible operations in a narrow workspace under high-speed motion, meeting the needs of flexible production. With six degrees of flexibility, it can freely handle scenarios such as loading and unloading, injection molding, die-casting, assembling, gluing, polishing, and testing. Suitable for injection molding machines: 500T-1300T.
The tooling of a robot welding machine (referred to as "welding tooling") is essentially a dedicated auxiliary fixture, positioning device and worktable system that cooperate with robot welding. Its core function is to "help the robot 'position, fix and facilitate welding' the workpiece", and it is a key supporting equipment for robot welding to achieve automation, high precision and batch production - without reliable tooling Even the most advanced welding robots are hard to function properly. Its specific functions can be broken down into the following four core roles.
01
Precise positioning
Make the workpiece "always in the same position"
02
Firmly clamp
Prevent the workpiece from "moving and swaying" during welding
03
Adapted robot
Expose the weld seam at the Angle where the robot is most likely to weld.
04
Increase efficiency
Simplify feeding and adapt to mass production
product parameters
| Equip model | 1500W |
| laser generator | MAX |
| Wave length of laser | 1080nm |
| Fiber core warp | 50μm |
| Gun end cable length | 10 meters standard |
| Working mode | Continuous/modulation |
| Sweep width | 0-6mm |
| Galvanometer scanning speed | ≤6000mm/s |
| Welding speed | 60cm/min |
| Refrigeration equipment | Double temperature and double control chiller |
| Operating ambient temperature range | 0-40ºC |
| Working environment humidity range | <70%without condensation |
| Thickness of welding material | ≤7mm |
| Working voltage | 380V±10% |
| Machine power | ≤15KW |
| Overall package size | 151cm*71cm*145cm |
welding samples
welding data reference
| Material | Thickness | POWER | Frequency | Duty cycle | Frequency | Width | Wire feeding speed | Gas |
| Stainless steel +SS wire | 1 | 30% | 3000 | 100 | 90 | 2 | 12 | Nitrogen |
| 1.5 | 40% | 3000 | 100 | 90 | 2 | 10 | ||
| 2 | 75% | 5000 | 100 | 70 | 2.5 | 6 | ||
| 2.5 | 80% | 5000 | 100 | 60 | 2.5 | 6 | ||
| Carbon steel+cs wire | 1 | 30% | 3000 | 100 | 90 | 2 | 12 | Nitrogen |
| 1.5 | 40% | 3000 | 100 | 90 | 2 | 10 | ||
| 2 | 50% | 3000 | 100 | 90 | 2.5 | 6 | ||
| 2.5 | 58% | 3000 | 100 | 90 | 2.5 | 6 | ||
| 3 | 85% | 3000 | 100 | 60 | 3 | 6 | ||
| Galvanized sheet+cs wire | 1 | 35% | 5000 | 100 | 100 | 2 | 12 | Nitrogen |
| 1.5 | 45% | 5000 | 100 | 100 | 2 | 9 | ||
| 2 | 80% | 5000 | 100 | 100 | 2.5 | 6 | ||
| 2.5 | 100% | 5000 | 100 | 100 | 2.5 | 6 | ||
| AL | 1 | 40% | 5000 | 100 | 80 | 2 | 8 | Argon |
| 1.5 | 50% | 5000 | 100 | 80 | 2.5 | 6 | ||
| 2 | 65% | 5000 | 100 | 80 | 2.5 | 6 | ||
| 2.5 | 82% | 5000 | 100 | 80 | 2.5 | 6 | ||
| 3 | 85% | 5000 | 100 | 80 | 2.5 | 6 | ||
Company Profile
Our Company
UNISTAR Laser offers a comprehensive range of high-performance intelligent laser equipment, including sheet metal fiber laser cutting machines, tube metal cutters, integrated sheet metal-tube fiber laser cutting machines, mini fiber laser cutters, high-power CNC fiber laser cutting systems, laser cutting fibers, portable fiber laser welding machines, laser cleaning devices, versatile 3-in-1 fiber laser systems, and CNC bending machines. With a global footprint spanning over 120 countries and regions-including Saudi Arabia, Bangladesh, Bulgaria, Serbia, Spain, the UK, Poland, Hungary, Italy, South Korea, Ethiopia, Lebanon, Jordan, Egypt, Syria, Yemen, Russia, Australia, and Canada-our advanced equipment has gained high recognition and appreciation worldwide. Guided by the principle of excellence, Unistar is dedicated to providing customers with superior quality products, reliable pricing, and unparalleled services.
Our Services
1. A two-year warranty is granted, with free replacement of major parts during the period-consumable items are not included.
2. We deliver cost-free comprehensive maintenance services for the entire machine.
3. Round-the-clock online customer support is accessible to address any questions or concerns you may encounter.
4. Complimentary installation guides are provided to facilitate smooth setup and operation of our machinery.
5. Maintenance assistance is available in two forms: on-site technical support and remote online guidance.
Our Factory
Our Certificate
Our company has obtained multiple authoritative international certifications, such as CE certification, ISO9001 Quality Management System certification, Patent Certificates, Saber Certificate, and FDA certification specifically for tube fiber laser cutting machines. We exercise strict control over all links of the production and delivery process, covering incoming material inspection, processing, assembly, commissioning, performance testing, packaging, and transportation, so as to ensure the excellent performance and superior quality of our laser products
Packing
We adopt international standard fumigation-free plywood for product packaging, with the following core advantages:
1. Excellent bending resistance ensures convenient handling and smooth transportation;
2. High reusability makes it an environmentally sustainable packaging option;
3. Superior temperature resistance and durability provide reliable protection for your equipment;
4. As an export inspection-exempt material, it streamlines the customs clearance process.
FAQ
FAQ
Q:If the machine encounters any issues after I order it, what should I do?
Q: Can I visit your factory?
Q: Does the device support Russian?
Q: Can the robot welding machine still be used handheld?
Q: What is the warranty period?
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