Three Chuck Fiber Laser Tube Cutting Machine

Three Chuck Fiber Laser Tube Cutting Machine

UNISTAR three chuck fiber laser beveling and pipe cutting machine uses a high-power fiber laser as its core to achieve precise beveling and cutting of pipes in one step. Millimeter-level precision control ensures burr-free beveling and more standard angles. It is suitable for processing various specifications of pipes, including round, square, and rectangular pipes. It saves labor and materials while increasing efficiency, significantly reducing the difficulty of subsequent welding processes, and improving overall processing efficiency and finished product quality. It empowers the pipe processing industry with intelligent manufacturing, creating more professional and efficient pipe beveling and cutting solutions for sheet metal, steel structure, and construction machinery fields!

Applicable Industry Of Machine

1. Construction Machinery and Steel Structures
Specific Uses: Cutting construction machinery frames, outriggers, and booms; building beams, columns, trusses, curtain wall joists, bridge fittings, and ship structural fittings.

2. Automotive and Rail Transportation
Specific Uses: Processing automobile chassis, crash beams, seat frames, exhaust systems, electric vehicle frames, high-speed rail/subway handrails, and carriage frames.

3. New Energy and Power Equipment
Specific Uses: Cutting photovoltaic brackets, wind turbine tower fittings, energy storage equipment frames, power towers, cable trays, and power transmission and transformation support fittings.

4. Furniture, Kitchen & Bathroom, and Decorative Building Materials
Specific Uses: Processing metal furniture frames, office desk and chair fittings, stainless steel bathroom brackets, shower room frames, stair railings, and metal doors and windows.

5. Medical Devices and Fitness Equipment
Specific Uses: Cutting wheelchairs, operating tables, rehabilitation equipment fittings, treadmills, exercise bikes, and outdoor fitness trail frames.

6. General Machinery and Hardware Processing
Specific Uses: Processing packaging/textiles/ Food machinery frames, hydraulic and pneumatic pipelines, hardware connectors, mold fittings

7. Agricultural and petrochemical equipment
Specific uses: cutting agricultural machinery frames, greenhouse frames, petrochemical pipelines, fire-fighting and water supply fittings, pipe beveling.

 

Option parts

 

NO	Name	Parameter
1	Feeding pipe diameter range	Round tube：∅50-450mm Square tube：□50*50-450*450mm
2	Feeding length range	6000mm±100
3	Auto Brightness	Material shortage alarm, cyclic feeding, flexible feeding
4	The maximum quantity of packing at one time	3 pieces
5	Load capacity of the material rack	7 T

 

01

Bevel Cutting Function

Achieve ±45° bevel cutting and provide professional pipe bevel cutting solutions

02

Auxiliary feeding

It can be optionally equipped with an auxiliary discharging function.Discharging materials through a semi-automatic material rack is safe

03

Short material transmission

An optional short material conveying component can be installed to transport short materials under 3000 mm via a conveyor belt. It needs to be used in conjunction with auxiliary material feeding

Feature

1. Automatic table loading Option

2. Stable and durable machine bed.

3. Loading table 6m , unloading 6m

4. High precision gear transmission rotary chucks.(kaidini)

5. Tube diameters up to 450 mm.

6. Table loading magazine up to 7 ton

7. Tubes and profiles length up to 6500mm.

8. Single tube weight up to max 2.2TON.

9. Economic and accessible.

10. 0 tail material cutting

02

Laser head

 

BLT 540H/BLT520H SERIES CUTTING HEAD 1.Can achieve the maximum ±45° groove cutting, one molding, reduce the slope process, improve efficiency 2.Cutting head anti-collision design, effectively reduce the probability of returning to the factory, no after-sales door, customers can replace themselves, lower maintenance costs The beveling parts can be processed with the beveling drawings generated by nesting software

 

03

Rail guide

Taiwan import Hiwin rail guide

High positioning accuracy, less wear can maintain accuracy for a long time

It can bear the load in the left and right directions at the same time, easy assembly and interchangeability, simple lubrication structure

 

04

Motor and Driver

Bochu servo motor and driver S9 - Closed loop control, no out-of-step, high precision. - High speed performance, rated speed can generally reach 3000 RPM. - Runs smoothly even at low speeds. - Fast response time and high reliability.

08

Contorl System

Cypcut FSCUT 3000S control system

1) Supporting high-precision and high-efficiency cutting of square tubes, round.tubes, runway-shaped and oval-shaped stretched tubes.

2) Support L steel, channel steel, I-steel and other special steel search, improve the cutting accuracy of special steel

3) Single-side centering can effectively solve the problem of precision of hole position and improve the precision of the distance to the edge of hole position

4) Support a variety of special-shaped steel cutting. Such as I-steel, channel steel, Angle steel, oval pipe, waist pipe, polygon pipe, etc., and for these special-shaped pipes can also be automatically located

06

Pneumatic Chuck

 

 

1. Automatic double pneumatic chuck, stable and efficient. One key open clip, automatic centering, speed is 3 times that of electric chuck

2. Both the front and rear chucks are geared, and the output torque of 2M straight gear transmission has a small fluctuation range and high precision.

3. The gripper of the front pneumatic chuck is designed with square holes, which greatly improves the gripper specifications of the square pipe and has a wider application range.

 

 

 

07

Transmission

 

Taiwan YYC impot helical rack Enhances power transmission, minimizes friction, and improves machine stability and durability, resulting in more efficient power transmission and prolonged machine lifespan.

08

Machine body

 

All-in-one machine bed The integral pipe welding structure is verified by finite element analysis. Annealing to eliminate internal stress after finishing, better solve the stress caused by welding and processing, thereby improving the rigidity and stability of the equipment, longer service life

 

09

water chiller

 

Professional cooling systems, the water temperature in excess of the prescribed temperature refrigeration unit automatically when cooling, refrigeration unit automatically stops when the water temperature below the specified temperature refrigeration.

10

Cable

The new design organizes signal lines, power cables, and air pipes by specifications, enhancing cable straightness and preventing twists and drags during processing. This also improves protection against signal interference.

11

Oiling system

The automatic oil filling system automatically replenishes oil lubrication to ensure that the equipment reaches the optimal state under normal circumstances, thereby extending the service life of the equipment. In addition, the system can also maintain the equipment at the appropriate time to keep the equipment in good operating condition, further extending the life of the equipment.

 

1)Delivery time：20 working days.

2) Enjoy a 2-year comprehensive guarantee for the entire machine, with lifetime maintenance provided at no additional cost.

3)Benefit from free, hands-on training at our factory, ensuring you gain complete mastery over the machine's operation.

4) Access 24/7 customer support via Whatsapp, Skype, Email, or telephone, ensuring help is always just a call away.

5)Our skilled engineers are available for overseas training and comprehensive after-sale services, offering expert assistance wherever you are.

6) Receive a user-friendly English manual along with an operation video on CD, guiding you every step of the way.

7)If the you has any problems with the machine within 7 days after receiving it, such as damage or quality problems, we will refund

the full amount.

UNISTAR Machinery As a trailblazer in the realm of high-tech industrial laser solutions, UNISTAR Machinery stands at the forefront, committed to delivering top-tier laser intelligent equipment solutions that empower our global clientele across various sectors to enhance their efficiency and competitiveness. With a robust presence of over 15,000 laser cutting systems worldwide and an exponentially expanding global reach, Knoppo Automation prides itself on its unmatched ability to cater to an international clientele, ensuring superior quality and swift response across more than 100 countries. Our unwavering dedication to innovation and the perpetual enhancement and advancement of technologies is designed to boost efficiency and flexibility, cut costs, and foster the utmost in environmental sustainability and eco-friendliness, benefiting us all. We strive to offer critical technologies and bespoke integration solutions for Industry 4.0 and smart factories, enabling businesses to fully capitalize on the abundant opportunities presented by the digital era.

Our extensive product lineup includes innovative flat sheet cutting systems available in diverse designs and dimensions, as well as cutting-edge laser tube cutting systems, state-of-the-art CO2 laser cutting and engraving machines, precision laser marking machines, and more. Our dedicated and highly adept R&D team collaborates seamlessly with our thoroughly trained and well-equipped systematic after-sales technical department, ensuring an exceptional, customer-centric service experience.

1.Q: What's the difference between a three-chuck fiber laser tube cutting machine and a regular tube cutting machine?
A: The three-chuck design allows for front and rear clamping plus intermediate auxiliary support, resulting in longer tubes without deformation, no tail material, and higher precision. It's suitable for processing long, thin-walled, and heavy-duty tubes.

2.Q: What types of tubes can this machine cut?
A: It can cut common metal profiles such as round, square, rectangular, and elliptical tubes, channel steel, angle steel, and I-beams. It's compatible with carbon steel, stainless steel, and aluminum alloys.

3.Q: What's the maximum length of tube the three-chuck tube cutting machine can cut?
A: Standard models support 6m tubes, but longer strokes can be customized. The three-chuck structure effectively prevents long tubes from sagging, ensuring cutting accuracy.

4.Q: What is the precision of the cut tube, and is secondary processing required?
A: Laser cutting produces a smooth, burr-free cut with high dimensional accuracy. In most scenarios, it can be directly welded and assembled, eliminating the need for secondary processing such as grinding and turning.

5.Q: Can the three-chuck structure achieve zero-tail material cutting?
A: Yes. The front and rear chucks work together to stably clamp even small parts, significantly reducing pipe waste and improving material utilization.

6.Q: Is the equipment suitable for cutting thick-walled pipes?
A: Yes. The three chucks provide strong clamping force and stability. Combined with a high-power fiber laser, it can stably cut thick-walled steel pipes and heavy structural pipes.

7.Q: Is it difficult to operate? Does it require professional personnel?
A: Equipped with a professional pipe cutting system, the graphic import is simple, and it supports automatic centering and automatic focusing. Ordinary workers can learn to operate it after simple training.

8.Q: In which industries is the equipment mainly used?
A: Mainly used in engineering machinery, steel structures, automotive and new energy, furniture and kitchenware, medical devices, fitness equipment, agricultural machinery, and general hardware processing industries.

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